BUTTERFLY VALVE Centric, Bi-Directional, Wafer, Lug & Double Flanged Type
Applications :
Ship building, Chemical industry, Power plants, Tank drains, Water works, Sugar mill, Infra, Dead-end, Liquid, Gases, Bulk handling, Fire protection, Cooling systems, Food and Beverages etc.
TECHNICAL DATA:
Type : Wafer type, Lug type, Flanged End
Wafer type Size: 2” (50 mm) to 36” (900 mm)
Lug type Size: 2” (50 mm) to 32” (800 mm)
Flanged End: Size: 2” (50 mm) to 24” (600 mm)
Design: Centric-Bi directional
Pressure: PN6, PN10, PN16
Pressure Class: 150#
Seat: EPDM, EPDM-FOOD GRADE, BONDED/LINING, BUNA-N, VITON
Design, Manufacturing and Testing Standards – Technology at a Glance
Kansei Wafer and Lug Centric Bi-directional butterfly valves are designed with few moving parts to provide a long service life with minimum maintenance.
“A major advantage of Kansei product is an International compatibility.”
The Superior single piece through shaft design in One-piece body is a reliable and long-life solution for difficult conditions. Valves are with light weight and ideal economic solution for general purpose applications. Lugged valve gives alternative solution where flanged valves are considered and restrictions of space and cost.
The Replaceable Seat design isolates the line media connection from body and stem. Replaceable seat design with inbuild molded O-ring eliminates the need for gaskets between the flanges and the valve. Also serve as the flange gasket to make valve more capable. Seat is convenient and economical for field replacement.
Sealing is formed by preloaded contact between disc and seat. Shaft seal is suitable for pressure-vacuum service which is also self-adjustable, non-corrosive and heavy duty to absorb the thrust and extends valve cycle life.
The Disc hub-edge profile is spherically machined and rounded manually with polishing to provide full concentric seating without obstruction to flow which gives maximum seat life, minimum torque and bubble tight shut-off. Disc-Screw connection with disc is positive, stronger and allows quick and easy disassembly.
- Design standard as per EN 593 or API 609 as standard, Another applicable standard on request.
- Testing standard as per API 598 or BS EN 12266-I as standard. bubble tight shut off valve.
- Certificate EN10204 Type 3.1 as standard & Manufacturing under Quality system ISO 9001: 2015.
- Casting inspection as per MSS-SP-55 as standard. Another applicable standard on request.
- Trims available with combination of various Casting material like CI/ DI/ NICI/ NIDI/ WCB/ CF8/ CF8M/ CF3M/ GR. 4A-5A / NAB etc. and Seat Material like EPDM / BUNA-N / VITON etc. Various Coating, Bonding and Lining as per Customer requirement.
- Disc Design is also available without Disc Screw, as per customer requirement.
- 100% factory tested (Hydro, Pneumatic) and Inspected valves as per standard.
- Lever / Gear / Pneumatic / Electric Operation as per customer requirement.
Features and Benefits :
- Actuator/Gearbox mounting flange is standardized as per ISO 5211. Drilling & Tapping as per customer need.
- Valves are Bi-directional and will control the flow in either direction of flow.
- Replacable Seat performs flange Gasket function. Gasket between Valve & Flange faces are not required.
- Operating with Lever, Gear, Pneumatic, Electric etc.
- Suitable to ANSI B16.1, BS4504, JIS B2210, DIN 2501
- All dimensions are in mm and subject to change.
- Valve shape is for reference only.
- Q is the disc chordal dimension at valve face for disc clearance into pipe of equipment.
- Weight mentioned for bare shaft valve only and depends upon material used in valve.
- Protective coatings / Rubber bonding-lining options also available instead of Replaceable rubber seat.
General Notes :
-
- Customization and Automation as per customer requirements.
- Certificate of compliance to EN10204 Type 3.1 as standard.
- Safety stock as per customer requirements.
- 100% factory tested and inspected valves as per standard.
- Other trims also available as per customer requirements.
- Support to customers for other product requirements from sources.
- Consult to Factory for Torque and Other Details.
Related products
Ball Valves Three Piece Full bore with Locking device (PN40/PN63) Screw End, Socket Weld, Butt Weld
Description
Three Piece body from DN 15 to DN 100. Swing out economical design for Industrial & Process applications. Investment casting for body and end cap. End connections with Screwed end – Socket weld – Butt weld. Blow out proof stem design with LOTO Features for Lock out and Tag out arrangement.Technical Data :
- Size Range: DN 15(1/2”) – DN 100 (4”)
- Pressure rating: PN40 & PN63
- Temperature range: Up to 260 deg. C
- End Connections: Screwed End, Socket Weld, Butt Weld
- MOC : WCB, PTFE, CF8, 304 S/S, 316 S/S, MS, CF8M, SS, Carbon R’PTFE
Ball Valves Two Piece, Full Bore, Flange end (150#, 300#)
Technical Data :
Design Std. | As per ISO 17292 & BS 5351 |
End Connection | Flanged End |
Testing Std. | As per API 598 or ISO 5208 |
Size 150# & 300# | 15 mm to 300 mm (1/2" to 12") |
BILL OF MATERIALS
Sr. No. | Description | Material |
1 | Body | CI / WCB / CF8 / CF8M |
2 | Adaptor | CI / WCB / CF8 / CF8M |
3 | Ball | CF8 / CF8M |
4 | Stem | SS304 / SS316 |
5 | Gland | SS304 / SS316 |
6 | Seat Ring | PTFE / GFT / CFT |
7 | Body Seal | PTFE / GFT / CFT |
8 | Gland Packing | PTFE / GFT / CFT |
9 | Stem Seal | PTFE / GFT / CFT |
10 | Gland Nut | MS / SS304 |
11 | Lever Nut | MS / SS304 |
12 | Lever | MS / SS |
13 | Stud | MS / SS304 |
14 | Stud Nut | MS/SS304 |
15 | Stud Washer | MS/SS304 |
16 | Lever Sleeve | PVC |
DIMENSIONS 150#
Size | Dia D | PCD | F/F |
15 | 90 | 60.5 | 108 |
20 | 100 | 70 | 117 |
25 | 110 | 79.5 | 127 |
40 | 125 | 98.5 | 165 |
50 | 150 | 120.5 | 178 |
65 | 180 | 139.5 | 191 |
80 | 190 | 152.5 | 203 |
100 | 230 | 190.5 | 229 |
150 | 280 | 241.5 | 267 |
200 | 345 | 298.5 | 292 |
250 | 405 | 362 | 330 |
300 | 485 | 432 | 356 |
DIMENSIONS 300#
Size | Dia D | PCD | F/F |
15 | 95 | 66.5 | 140 |
20 | 115 | 82.5 | 152 |
25 | 125 | 89 | 165 |
40 | 155 | 114.5 | 190 |
50 | 165 | 127 | 216 |
65 | 190 | 149 | 241 |
80 | 210 | 168.5 | 283 |
100 | 255 | 200 | 305 |
150 | 320 | 270 | 403 |
200 | 380 | 330 | 419 |
250 | 445 | 387.5 | 457 |
300 | 520 | 451 | 502 |
All dimensions are in mm.
BUTTERFLY VALVE EPDM & EPDM + PTFE seated Centric design
Applications :
Food and beverages, slurries, pneumatic conveying, dry bulk conveying, chemicals, paper stock, mineral processing. This type of valve is highly suitable where bubble-tight shut off with maximum flow area is required.
Suitable for on-off and control services
TECHNICAL DATA
Size: 2” (50 mm) to 20” (500 mm)
Type: Wafer & Lug Design: Centric Bi-directional Pressure: PN10, PN16 Seat: EPDM, PTFE + EPDM Flange Suit To: ANSI 150#, PN10, PN16, BS TableDesign, Manufacturing and Testing Standards – Technology at a Glance
Kansei EPDM and PTFE Centric Bi-directional Butterfly valves are designed to ensure a bubble tight shut off in both direction and provide a Maximum flow area. “A major advantage of Kansei product is an International compatibility.”
The Exclusive Design of two-piece body with one-piece wafer-thin disc stem provide the very less obstruction to flow. Body locating holes provide easy placing and perfect centering of the valve between the flanges. Rounded & Buffed disc edge gives full concentric sealing with lower torque, which gives longer seat life. Kansei designed Primary stem sealing accomplished by a preinstalled contact between seat surface and rounded disc hub area which overtake the pressure rating of valve and prevents the leakage through the stem area to atmosphere. An inbuild ‘O’ ring on the seat surface provide flange sealing and eliminates the need for additional flange gasket. The seat is completely field replaceable and isolated from line media which allows superior performance of valve with extended service life. The seat design in such a way to ensure seal drop-tight and bi-directional at low to high pressure range. Split body for easy maintenance. This product is not recommended for dead end services. This type of valve can be installed in vertical or horizontal pipeline and any intermediate orientation.- Design standard as per EN 593/BS 5155 as standard, another applicable standard on request.
- Testing standard as per API 598 or EN 12266-1 as standard.
- Certificate EN10204 Type 3.1 as standard & Manufacturing under Quality system ISO 9001: 2015.
- Casting inspection as per MSS-SP-55 as standard. Another applicable standard on request.
- Trims available with combination of various Casting material like CI/ DI/ WCB/ CF8/ CF8M/ CF3M/ GR. 4A-5A/ etc. and Seat Material like EPDM / EPDM+PTFE etc.
- 100% factory tested (Hydro, Pneumatic) and Inspected valves as per standard.
BUTTERFLY VALVE High Performance Double Offset
Applications :
Pharma, Military, Sour gas, Food Processing, Vacuum and Oxygen services, Steam services, Dead-end services, Fire, Chemical industry e.g. Chlorine-Ammonia etc., Reverse Osmosis, Slurry services, Modulating or Special fluids where Flow control is Important.TECHNICAL DATA
Size: 2” (50 mm) to 36” (900 mm)
Type: Wafer, Lug, Flange Design: Eccentric-Double offset Pressure: ANSI Class 150-300 Seat: RTFE, PTFE, UHMWPE, Metal, Fire Safe Flange Suit To: ANSI 150#,300#Design, Manufacturing and Testing Standards – Technology at a Glance
Kansei Wafer, Lug and Flanged Double offset butterfly valves are designed to ensure minimum seat wear, zero leakage shutoff throughout the full pressure range and Uni-Bidirectional to provide a long service life with minimum maintenance. “A major advantage of Kansei product is an International compatibility.”
The Superior two-piece stem design and double offset disc/stem design allows high cycling and eliminates seat deformation when the disc is in the open position. At the initial point of disc opening, the offset disc produces a cam action and pulling the disc from the seat. During opening, disc does not contact the seat which ensures the maximum seat service life with reduced operating torques. The first offset is by locating the stems downstream of the center line of the seat which allows 360-degree unobstructed sealing surface. The second offset is by locating the stems off-center of the vertical axis of the seat. As the valve closes, the camming action converts the rotary motion of the disc to a linear motion which effectively push the disc on seat. Mounting pads integrally casted which provides direct mounting of Gear box and Actuators on valves. Torque requirements of the Kansei High performance double offset valve is significantly lower. The seat is completely isolated from all contact with the line media which allows superior performance of valve with extended service life. Serrations of the seat retainer ring and body secure the seat assembly in place irrespective of disc position. Line media seals to Zero-leakage in both directions and seat is self-adjusting to absorb wear and temperature changes. Replacement of seat is also easy without disturbing the disc or stem. The seat design in such a way to ensure seal drop-tight and bi-directional at low to high pressure range. Seat incorporates a Stainless-Steel wire winding with U-shape envelope to provide better seat life. The wire allows flexibility in both direction of flow. Fire safe: Kansei High performance double offset valves having firesafe seat design options in wafer, lug and flange valves. Fire safe design combines superior performance, extended service life. In normal service, the fire safe design with Soft seat and Metal seat to ensure zero-leakage in both directions of line media flow in full rated pressure and temperature range. In the fire condition, soft seat will be destroyed either partially or fully by excessive heat and metal seat will take place to provide constant sealing. Fire safe packing arrangement with three rings of graphite to create a superior and high temperature sealing.- Design standard as per EN 593 or API 609 (cat. B) as standard, another applicable standard on request.
- Testing standard as per API 598 and FCI 70-2.
- Certificate EN10204 Type 3.1 as standard & Manufacturing under Quality system ISO 9001: 2015.
- Casting inspection as per MSS-SP-55 as standard. Another applicable standard on request.
- Trims available with combination of various Casting material like WCB/ CF8/ CF8M/ CF3M/ GR. 4A-5A/ NAB/ Aluminum Alloys etc. and Seat Material like RTEF/ PTFE/ UHMWPE/ METAL/ FIRE SAFE.
- 100% factory tested (Hydro, Pneumatic) and Inspected valves as per standard.
CHECK VALVE / NON RETURN VALVE ( NRV ) Screw End (PN16)
GATE VALVE, Screw End (150#, 300#)
Design Std. | As per BS 5352/ ASME B16.34 |
End Connection | Screw End |
Testing & Std. | As per API 598 / ISO 5208 |
Size, 150# | 15 mm to 50 mm (1/2" to 2") |
Bill Of Material
Sr. No. | Description | Material |
1 | Body | WCB / CF8 / CF8M |
2 | Bonnet | WCB / CF8 / CF8M |
3 | Wedge | WCB (13% CR) / CF8 / CF8M |
4 | Seat Ring | SS410 (13% CR) / CF8 / CF8M |
5 | Stem | SS410 / SS304 / SS316 |
6 | Gland | SS410 / SS304 / SS316 |
7 | Yoke Sleeve | SS410 / SS304 / SS316 |
8 | Back Seat Bush | CS/CF8/CF8M |
9 | Gasket | EN8 |
10 | Gland Packing | MS/SS |
11 | Bonet Stud | MALLEABLE IRON |
12 | Bolt | MS |
13 | Hand wheel | SPW SS304 GRAPHITE FILLED |
14 | Hand wheel Nut | GRAPHITE |
Dimensions 150#
Technical Data
Size | F/F | B |
15 | 85 | 21.7 |
20 | 92 | 27.1 |
25 | 106 | 33.8 |
30 | 122 | 42.6 |
40 | 127 | 48.5 |
50 | 140 | 50.8 |
All dimensions are in mm.
GATE VALVE, Socket weld (800#)
Technical Data
Design Std. | As per BS 1414 |
End Connection | Threaded End |
Testing & Std. | As per API 598 / ISO 5208 |
Size, 150# & 300# | 15 mm to 80 mm (1/2" to 3") |
Bill Of Material
Sr. No. | Description | Material |
1 | Body | WCB / CF8 / CF8M |
2 | Bonnet | WCB / CF8 / CF8M |
3 | Wedge | WCB (13% CR) / CF8 / CF8M |
4 | Seat Ring | SS410 (13% CR) / CF8 / CF8M |
5 | Stem | SS410 / SS304 / SS316 |
6 | Gland | SS410 / SS304 / SS316 |
7 | Yoke Sleeve | SS410 / SS304 / SS316 |
8 | Back Seat Bush | CS/CF8/CF8M |
9 | Gasket | EN8 |
10 | Gland Packing | MS/SS |
11 | Bonet Stud | MALLEABLE IRON |
12 | Bolt | MS |
13 | Hand wheel | SPW SS304 GRAPHITE FILLED |
14 | Hand wheel Nut | GRAPHITE |
Dimensions 800#
Size | F/F | B |
15 | 51 | 62 |
20 | 55 | 66 |
25 | 63 | 78 |
30 | 71 | 85 |
40 | 73 | 94 |
50 | 83 | 101 |
60 | 108 | 127 |
80 | 117 | 143 |
All dimensions are in mm.
Sandwich Type Non Return Valve ( NRV )(PN10 , PN16)
TECHNICAL DATA
Design Std. | As per API 6D |
Testing Std. | As per EN-12266-1 |
End Connection | ANSI B16.5(150#), B16.47(300#) |
Size | 30 mm to 300 mm, PN10 / PN16 |
Dimensions PN10
Size | Dia A | Dia B | L |
30 | 16 | 84 | 16 |
40 | 22 | 94 | 16 |
50 | 30 | 109 | 16 |
65 | 37 | 129 | 16 |
80 | 48 | 144 | 16 |
100 | 70 | 164 | 16 |
125 | 95 | 194 | 18 |
150 | 121 | 220 | 19 |
200 | 155 | 275 | 29 |
250 | 196 | 330 | 29 |
300 | 230 | 380 | 38 |
Dimensions PN16
Size | Dia A | Dia B | L |
30 | 16 | 84 | 16 |
40 | 22 | 94 | 16 |
50 | 30 | 109 | 16 |
65 | 37 | 129 | 16 |
80 | 48 | 144 | 16 |
100 | 70 | 164 | 16 |
125 | 95 | 194 | 18 |
150 | 121 | 220 | 19 |
200 | 155 | 275 | 29 |
250 | 196 | 331 | 29 |
300 | 230 | 386 | 38 |
All dimensions are in mm.