BUTTERFLY VALVE High Performance Double Offset
Applications :
Pharma, Military, Sour gas, Food Processing, Vacuum and Oxygen services, Steam services, Dead-end services, Fire, Chemical industry e.g. Chlorine-Ammonia etc., Reverse Osmosis, Slurry services, Modulating or Special fluids where Flow control is Important.
TECHNICAL DATA
Size: 2” (50 mm) to 36” (900 mm)
Type: Wafer, Lug, Flange
Design: Eccentric-Double offset
Pressure: ANSI Class 150-300
Seat: RTFE, PTFE, UHMWPE, Metal, Fire Safe
Flange Suit To: ANSI 150#,300#
Design, Manufacturing and Testing Standards – Technology at a Glance
Kansei Wafer, Lug and Flanged Double offset butterfly valves are designed to ensure minimum seat wear, zero leakage shutoff throughout the full pressure range and Uni-Bidirectional to provide a long service life with minimum maintenance.
“A major advantage of Kansei product is an International compatibility.”
The Superior two-piece stem design and double offset disc/stem design allows high cycling and eliminates seat deformation when the disc is in the open position. At the initial point of disc opening, the offset disc produces a cam action and pulling the disc from the seat. During opening, disc does not contact the seat which ensures the maximum seat service life with reduced operating torques. The first offset is by locating the stems downstream of the center line of the seat which allows 360-degree unobstructed sealing surface. The second offset is by locating the stems off-center of the vertical axis of the seat. As the valve closes, the camming action converts the rotary motion of the disc to a linear motion which effectively push the disc on seat.
Mounting pads integrally casted which provides direct mounting of Gear box and Actuators on valves. Torque requirements of the Kansei High performance double offset valve is significantly lower.
The seat is completely isolated from all contact with the line media which allows superior performance of valve with extended service life. Serrations of the seat retainer ring and body secure the seat assembly in place irrespective of disc position. Line media seals to Zero-leakage in both directions and seat is self-adjusting to absorb wear and temperature changes. Replacement of seat is also easy without disturbing the disc or stem.
The seat design in such a way to ensure seal drop-tight and bi-directional at low to high pressure range. Seat incorporates a Stainless-Steel wire winding with U-shape envelope to provide better seat life. The wire allows flexibility in both direction of flow.
Fire safe: Kansei High performance double offset valves having firesafe seat design options in wafer, lug and flange valves. Fire safe design combines superior performance, extended service life. In normal service, the fire safe design with Soft seat and Metal seat to ensure zero-leakage in both directions of line media flow in full rated pressure and temperature range. In the fire condition, soft seat will be destroyed either partially or fully by excessive heat and metal seat will take place to provide constant sealing. Fire safe packing arrangement with three rings of graphite to create a superior and high temperature sealing.
- Design standard as per EN 593 or API 609 (cat. B) as standard, another applicable standard on request.
- Testing standard as per API 598 and FCI 70-2.
- Certificate EN10204 Type 3.1 as standard & Manufacturing under Quality system ISO 9001: 2015.
- Casting inspection as per MSS-SP-55 as standard. Another applicable standard on request.
- Trims available with combination of various Casting material like WCB/ CF8/ CF8M/ CF3M/ GR. 4A-5A/ NAB/ Aluminum Alloys etc. and Seat Material like RTEF/ PTFE/ UHMWPE/ METAL/ FIRE SAFE.
- 100% factory tested (Hydro, Pneumatic) and Inspected valves as per standard.
- Features and Benefits :
- Actuator/Gearbox mounting flange is standardized as per ISO 5211.
- Lugged body has drilled and tapped (matric or imperial) options as per ANSI, 150# and 300#.
- Two piece shaft design to increase disc efficiency as well higher Cv Value
- Operating with Lever, Gear, Pneumatic, Electric etc.
- Valve shape is for reference only.
- Q is the disc chordal dimension at valve face for disc clearance into pipe of equipment.
General Notes :
- Customization and Automation as per customer requirements.
- Certificate of compliance to EN10204 Type 3.1 as standard.
- Safety stock as per customer requirements.
- 100% factory tested and inspected valves as per standard.
- Other trims also available as per customer requirements.
- Support to customers for other product requirements from sources.
- Consult to Factory for Torque and Other Details.
Related products
Ball Valves Three Piece, Full Bore, Flange end (150#, 300#)
Technical Data :
Design Std. | As per ISO 17292 & BS 5351 |
End Connection | Flanged End |
Testing Std. | As per API 598 or ISO 5208 |
Size 150# & 300# | 15 mm to 300 mm (1/2" to 12") |
MATERIALS (MOC)
Sr. No. | Description | Material |
1 | Body | CI /WCB / CF8 / CF8M |
2 | Adaptor | CI / WCB / CF8 / CF8M |
3 | Ball | CF8 / CF8M |
4 | Stem | SS304 / SS316 |
5 | Gland | SS304 / SS316 |
6 | Seat Ring | PTFE / GFT / CFT |
7 | Body Seal | PTFE / GFT / CFT |
8 | Gland Packing | PTFE / GFT / CFT |
9 | Stem Seal | PTFE / GFT / CFT |
10 | Gland Nut | MS / SS304 |
11 | Lever Nut | MS / SS304 |
12 | Lever | MS / SS |
13 | Stud | Ms / SS304 |
14 | Stud Nut | Ms / SS304 |
15 | Stud Washer | Ms / SS304 |
16 | Lever Washer | PVC |
DIMENSIONS 150#
Size | Dia D | PCD | F/F |
15 | 90 | 60.5 | 108 |
20 | 100 | 70 | 117 |
25 | 110 | 79.5 | 127 |
40 | 125 | 98.5 | 165 |
50 | 150 | 120.5 | 178 |
65 | 180 | 139.5 | 191 |
80 | 190 | 152.5 | 203 |
100 | 230 | 190.5 | 229 |
150 | 280 | 241.5 | 267 |
200 | 345 | 298.5 | 292 |
250 | 405 | 362 | 330 |
300 | 485 | 432 | 356 |
DIMENSIONS 300#
Size | Dia D | PCD | F/F |
15 | 95 | 66.5 | 140 |
20 | 115 | 82.5 | 152 |
25 | 125 | 89 | 165 |
40 | 155 | 114.5 | 190 |
50 | 165 | 127 | 216 |
65 | 190 | 149 | 241 |
80 | 210 | 168.5 | 283 |
100 | 255 | 200 | 305 |
150 | 320 | 270 | 403 |
200 | 380 | 330 | 419 |
250 | 445 | 387.5 | 457 |
300 | 520 | 451 | 502 |
All dimensions are in mm.
BUTTERFLY VALVE Centric, Bi-Directional, Wafer, Lug & Double Flanged Type
Applications :
Ship building, Chemical industry, Power plants, Tank drains, Water works, Sugar mill, Infra, Dead-end, Liquid, Gases, Bulk handling, Fire protection, Cooling systems, Food and Beverages etc.TECHNICAL DATA:
Type : Wafer type, Lug type, Flanged End Wafer type Size: 2” (50 mm) to 36” (900 mm) Lug type Size: 2” (50 mm) to 32” (800 mm) Flanged End: Size: 2” (50 mm) to 24” (600 mm) Design: Centric-Bi directional Pressure: PN6, PN10, PN16 Pressure Class: 150# Seat: EPDM, EPDM-FOOD GRADE, BONDED/LINING, BUNA-N, VITONDesign, Manufacturing and Testing Standards – Technology at a Glance
Kansei Wafer and Lug Centric Bi-directional butterfly valves are designed with few moving parts to provide a long service life with minimum maintenance. “A major advantage of Kansei product is an International compatibility.”
The Superior single piece through shaft design in One-piece body is a reliable and long-life solution for difficult conditions. Valves are with light weight and ideal economic solution for general purpose applications. Lugged valve gives alternative solution where flanged valves are considered and restrictions of space and cost. The Replaceable Seat design isolates the line media connection from body and stem. Replaceable seat design with inbuild molded O-ring eliminates the need for gaskets between the flanges and the valve. Also serve as the flange gasket to make valve more capable. Seat is convenient and economical for field replacement. Sealing is formed by preloaded contact between disc and seat. Shaft seal is suitable for pressure-vacuum service which is also self-adjustable, non-corrosive and heavy duty to absorb the thrust and extends valve cycle life. The Disc hub-edge profile is spherically machined and rounded manually with polishing to provide full concentric seating without obstruction to flow which gives maximum seat life, minimum torque and bubble tight shut-off. Disc-Screw connection with disc is positive, stronger and allows quick and easy disassembly.- Design standard as per EN 593 or API 609 as standard, Another applicable standard on request.
- Testing standard as per API 598 or BS EN 12266-I as standard. bubble tight shut off valve.
- Certificate EN10204 Type 3.1 as standard & Manufacturing under Quality system ISO 9001: 2015.
- Casting inspection as per MSS-SP-55 as standard. Another applicable standard on request.
- Trims available with combination of various Casting material like CI/ DI/ NICI/ NIDI/ WCB/ CF8/ CF8M/ CF3M/ GR. 4A-5A / NAB etc. and Seat Material like EPDM / BUNA-N / VITON etc. Various Coating, Bonding and Lining as per Customer requirement.
- Disc Design is also available without Disc Screw, as per customer requirement.
- 100% factory tested (Hydro, Pneumatic) and Inspected valves as per standard.
- Lever / Gear / Pneumatic / Electric Operation as per customer requirement.
BUTTERFLY VALVE EPDM & EPDM + PTFE seated Centric design
Applications :
Food and beverages, slurries, pneumatic conveying, dry bulk conveying, chemicals, paper stock, mineral processing. This type of valve is highly suitable where bubble-tight shut off with maximum flow area is required.
Suitable for on-off and control services
TECHNICAL DATA
Size: 2” (50 mm) to 20” (500 mm)
Type: Wafer & Lug Design: Centric Bi-directional Pressure: PN10, PN16 Seat: EPDM, PTFE + EPDM Flange Suit To: ANSI 150#, PN10, PN16, BS TableDesign, Manufacturing and Testing Standards – Technology at a Glance
Kansei EPDM and PTFE Centric Bi-directional Butterfly valves are designed to ensure a bubble tight shut off in both direction and provide a Maximum flow area. “A major advantage of Kansei product is an International compatibility.”
The Exclusive Design of two-piece body with one-piece wafer-thin disc stem provide the very less obstruction to flow. Body locating holes provide easy placing and perfect centering of the valve between the flanges. Rounded & Buffed disc edge gives full concentric sealing with lower torque, which gives longer seat life. Kansei designed Primary stem sealing accomplished by a preinstalled contact between seat surface and rounded disc hub area which overtake the pressure rating of valve and prevents the leakage through the stem area to atmosphere. An inbuild ‘O’ ring on the seat surface provide flange sealing and eliminates the need for additional flange gasket. The seat is completely field replaceable and isolated from line media which allows superior performance of valve with extended service life. The seat design in such a way to ensure seal drop-tight and bi-directional at low to high pressure range. Split body for easy maintenance. This product is not recommended for dead end services. This type of valve can be installed in vertical or horizontal pipeline and any intermediate orientation.- Design standard as per EN 593/BS 5155 as standard, another applicable standard on request.
- Testing standard as per API 598 or EN 12266-1 as standard.
- Certificate EN10204 Type 3.1 as standard & Manufacturing under Quality system ISO 9001: 2015.
- Casting inspection as per MSS-SP-55 as standard. Another applicable standard on request.
- Trims available with combination of various Casting material like CI/ DI/ WCB/ CF8/ CF8M/ CF3M/ GR. 4A-5A/ etc. and Seat Material like EPDM / EPDM+PTFE etc.
- 100% factory tested (Hydro, Pneumatic) and Inspected valves as per standard.
BUTTERFLY VALVE Large Size Double Flanged, Eccentric Design
Applications:
Power plants, Water works, Municipal water treatment, Cooling systems, Industrial applications etc.TECHNICAL DATA
Suitable for on-off and control services Size: 20” (500 mm) to 80” (2000 mm) Type: Double Flanged Design: Eccentric Pressure: PN6, PN10, PN16, PN20, PN25 Seat: EPDM, BUNA-N, VITON Flange Suit To: PN6, PN10, PN16, PN20, PN25,ANSI, JIS ANSI, BS, DIN, ISO, ISDesign, Manufacturing and Testing Standards – Technology at a Glance
Kansei Double flanged Eccentric Large Butterfly valves are designed to accommodate Flange drilling JIS, ANSI, DIN, BS. Also providing dead-end service capability with downstream piping removed. Each size valve flange has been designed to have the maximum outside diameter and maximum thickness of the nominated flange standards. K35 type valves provides the robust features to ensure reliable performance and long service life. “A major advantage of Kansei product is an International compatibility.”
The valve face to face in accordance with EN 558, BS 5155 Short, ISO 5752 Table 4, EN-593 and AWWA C-504, AWWA C-207. Mounting cast flange designed in accordance to ISO 5211. The Replaceable Seat design meets the requirements of seat replaceability on field without special tooling, dismantling and removing the valve from line. Also provide better shut-off and longer service life. The seat is of a molded construction and fits easily into the body which also reduce seating torque with disc edge contours. The Seat is adjustable to optimize the required shut-off tightness to comply the torque both for unidirectional and directional operation. The Eccentric design provides energy efficient flow control. Stainless steel disc edge protects against corrosion and eliminates the possibility of restricted sealing. Upper and Lower shaft bearings prevent shaft deflection and provide optimum guidance to increase the valve life. High strength and Full diameter Shafts remain dry and provides positive disc control with a minimum flow restriction. Sleeve bearings are self-lubricated which allows valve installation with the shaft vertical or horizontal. Thrust bearings are provided with the adjustment to ensure good axial positioning of the disc due to forces applied by seat and shaft seals to the disc. The secondary seal is provided to seal the bearing area from environment, and it will also act as a primary seal in account of failure of primary seal, Rubber lining is additional option for this product.- Design standard as per EN 593, AWWA C-504, AWWA C-207 as standard, another applicable standard on request.
- Testing standard as per API 598 or BS EN 12266-I as standard. 100% bubble tight shut off valve.
- Certificate EN10204 Type 3.1 as standard & Manufacturing under Quality system ISO 9001: 2015.
- Casting inspection as per MSS-SP-55 as standard. Another applicable standard on request.
- Trims available with combination of various Casting material like CI / DI / NICI / NIDI / WCB / CF8 / CF8M / CF3M/ GR. 4A-5A / NAB etc. and Seat Material like EPDM / BUNA-N / VITON etc. Coating and Lining as per Customer requirement.
- 100% factory tested (Hydro, Pneumatic) and Inspected valves as per standard.
- Gear / Pneumatic / Electric / Hydraulic Operation as per customer requirement.
Full View Sight Glass (PN10)
Applications:
Industrial facilities, oil refineries, bath soap manufacturing plane, gas industries, petrochemical complex, high viscous process media, building construction, environmental water treatments, synthetics, plastic and resin industries, polymer manufacturing plant, food industries (chocolate, sauce etc.), fertilizer industries etc.Technical Data :
Design Std. | As per BS 5352 |
Testing Std. | As per API 598 |
End Connection | As per ANSI B16.5 |
Size | ½” to 4” (15 mm to100 mm) |
Pressure rating | PN10 |
Maximum working pressure | 10 Kg/cm2 |
Test pressure | 15 Kg/cm2 |
Dimensions
Size | A | B | C |
15 | 153 | 51 | 137 |
20 | 153 | 51 | 137 |
25 | 153 | 51 | 137 |
40 | 178 | 64 | 146 |
50 | 190 | 76 | 190 |
75 | 229 | 102 | 132 |
100 | 299 | 127 | 283 |
All dimensions are in mm.
GATE VALVE, Flanged End (150# , 300#)
Technical Data
Design Std. | As per BS 1414 |
End Connection | Flanged End |
Testing & Std. | As per API 598 / ISO 5208 |
Size, 150# & 300# | 15 mm to 300 mm (1/2" to 12") |
Bill Of Material
Sr. No. | Description | Material |
1 | Body | WCB / CF8 / CF8M |
2 | Bonnet | WCB / CF8 / CF8M |
3 | Wedge | WCB (13% CR) / CF8 / CF8M |
4 | Seat Ring | SS410 (13% CR) / CF8 / CF8M |
5 | Stem | SS410 / SS304 / SS316 |
6 | Gland | SS410 / SS304 / SS316 |
7 | Yoke Sleeve | SS410 / SS304 / SS316 |
8 | Back Seat Bush | CS/CF8/CF8M |
9 | Gasket | EN8 |
10 | Gland Packing | MS/SS |
11 | Bonet Stud | MALLEABLE IRON |
12 | Bolt | MS |
13 | Hand wheel | SPW SS304 GRAPHITE FILLED |
14 | Hand wheel Nut | GRAPHITE |
Dimensions 150#
Size | Dia D | PCD | F/F |
15 | 90 | 60.5 | 108 |
20 | 100 | 70 | 117 |
25 | 110 | 79.5 | 127 |
40 | 125 | 98.5 | 165 |
50 | 150 | 120.5 | 178 |
65 | 180 | 139.5 | 191 |
80 | 190 | 152.5 | 203 |
100 | 230 | 190.5 | 229 |
150 | 280 | 241.5 | 267 |
200 | 345 | 298.5 | 292 |
250 | 405 | 362 | 330 |
300 | 485 | 432 | 356 |
Dimensions 300#
Size | Dia D | PCD | F/F |
15 | 95 | 66.5 | 140 |
20 | 115 | 82.5 | 152 |
25 | 125 | 89 | 165 |
40 | 155 | 114.5 | 190 |
50 | 165 | 127 | 216 |
65 | 190 | 149 | 241 |
80 | 210 | 168.5 | 283 |
100 | 255 | 200 | 305 |
150 | 320 | 270 | 403 |
200 | 380 | 330 | 419 |
250 | 445 | 387.5 | 457 |
300 | 520 | 451 | 502 |
All dimensions are in mm.
GATE VALVE, Screw End (150#, 300#)
Design Std. | As per BS 5352/ ASME B16.34 |
End Connection | Screw End |
Testing & Std. | As per API 598 / ISO 5208 |
Size, 150# | 15 mm to 50 mm (1/2" to 2") |
Bill Of Material
Sr. No. | Description | Material |
1 | Body | WCB / CF8 / CF8M |
2 | Bonnet | WCB / CF8 / CF8M |
3 | Wedge | WCB (13% CR) / CF8 / CF8M |
4 | Seat Ring | SS410 (13% CR) / CF8 / CF8M |
5 | Stem | SS410 / SS304 / SS316 |
6 | Gland | SS410 / SS304 / SS316 |
7 | Yoke Sleeve | SS410 / SS304 / SS316 |
8 | Back Seat Bush | CS/CF8/CF8M |
9 | Gasket | EN8 |
10 | Gland Packing | MS/SS |
11 | Bonet Stud | MALLEABLE IRON |
12 | Bolt | MS |
13 | Hand wheel | SPW SS304 GRAPHITE FILLED |
14 | Hand wheel Nut | GRAPHITE |
Dimensions 150#
Technical Data
Size | F/F | B |
15 | 85 | 21.7 |
20 | 92 | 27.1 |
25 | 106 | 33.8 |
30 | 122 | 42.6 |
40 | 127 | 48.5 |
50 | 140 | 50.8 |
All dimensions are in mm.
Sandwich Type Non Return Valve ( NRV )(PN10 , PN16)
TECHNICAL DATA
Design Std. | As per API 6D |
Testing Std. | As per EN-12266-1 |
End Connection | ANSI B16.5(150#), B16.47(300#) |
Size | 30 mm to 300 mm, PN10 / PN16 |
Dimensions PN10
Size | Dia A | Dia B | L |
30 | 16 | 84 | 16 |
40 | 22 | 94 | 16 |
50 | 30 | 109 | 16 |
65 | 37 | 129 | 16 |
80 | 48 | 144 | 16 |
100 | 70 | 164 | 16 |
125 | 95 | 194 | 18 |
150 | 121 | 220 | 19 |
200 | 155 | 275 | 29 |
250 | 196 | 330 | 29 |
300 | 230 | 380 | 38 |
Dimensions PN16
Size | Dia A | Dia B | L |
30 | 16 | 84 | 16 |
40 | 22 | 94 | 16 |
50 | 30 | 109 | 16 |
65 | 37 | 129 | 16 |
80 | 48 | 144 | 16 |
100 | 70 | 164 | 16 |
125 | 95 | 194 | 18 |
150 | 121 | 220 | 19 |
200 | 155 | 275 | 29 |
250 | 196 | 331 | 29 |
300 | 230 | 386 | 38 |
All dimensions are in mm.